原型模具制造商

Stebro Mold can handle your prototype molds requirements without compromise and deliver added value through a rigorous quality assurance process. Prototype mold known as soft mold, test mold, development mold, bridge tooling, short run production tooling or pre-production mold. A plastic injection molding prototype mold can be very important in the development of a new product, offering a fast, low-cost tooling solution for producing parts for fit and function testing. Prototype molds also offer the advantages of testing the molding process and molding with the production material, so any process- or material-based design flaws are discovered early on, saving time and money in development. It is a bridge to connect the low volume production to mass production.

Pre-Production Injection Molds Services

零件设计优化

We help you to optimize the plastic product design & development for Injection Molded Products to saving you time and cost in Plastic Design, Mold Manufacturing, Plastic Injection Molding & Part Assembly.

Prototype Mold Design

我们是专业塑料模具制造商和成本m injection molding

原型模具制造

A Full Services Custom Plastic Injection Molding Company providing Complete

不同类型的原型模具

制作原型模具与艺术一样多,它是一门科学,并且可以使用多种可行的霉菌类型来开发原型零件。这是原型模具的少数常见变体中的一些:

1, MUD Molds

泥浆代表主单位模具。有时,它也可以称为具有可互换插入物或快速变更模具的母霉菌。它包括模具插入和霉菌,插入物可以共享相同的霉菌。通常,霉菌制造商拥有模具底座,并将根据设计制造CNC,EDM和电线的插入物。它可以减少您的前期注射模具投资,同时保持生产质量和单位部分成本。

2,原型手工工具

Hand tooling options simplify the mold a lot, the production of the part requires the operator to put the insert or slider into the mold by hand, then demold parts after the injection process is complete. For example, the part with inner thread, if you make it as a full automatic mold, you have to make it as a unscrewing mold, the price mold is high. If the part volume is low, you can make the thread as a insert, put the insert into the mold for molding, demold the insert by hand. Prototype mannual tooling is by far the most cost-effective means of injection molding a part.

3, Aluminum Mold Tooling

制造铝比制造钢容易。

4,钢原型模具

如果我们使用钢制原型模具,我们可以检查零件设计,工具结构和生产问题。

Choosing the right type of prototype mold can be complicated as there are many options available. However, if you know the material and design that you want to develop, it can help you decide which type of variant should you used. Each of the types has its pros and cons that you can take into consideration before choosing the one that suits your requirements.

原型模具制造

Stebro Mold在不损害质量的情况下快速并有效地将客户的零件快速市场上市的能力建立了成功和声誉。将模具设计师和模具构建器放入内部是可取的,因为它可以消除手指指向并有助于保持紧密的时间表。
Our tooling department is capable of building production quality low-volume injection molds in less than 2-4 weeks and in some cases, even faster. We use UG software to do the part design and mold design, powermill software to do the CAM. Equipped with high speed Mikron CNC, Charmiles EDM machines, Sodick slow wire cut machines and Kent grinding machines, metal removal rate is much faster and leave a better surface finish reducing or eliminating the need for benching or polishing procedures. For all the EDM Sufaces such as VDI3400 can be achieved by Charmiles EDM eliminating the need for costly texturing procedure and reducing deliveries as well. Our short run tool manufacturing and project management are continually looking at the latest technology and standards – providing our customers with unparalleled quality and service.

原型模具的优势

  • 能够测试不同塑料材料
  • 限制概念风险,能够检查零件是否正确填充而没有任何缺陷,例如水槽标记,布丁,流量标记,焊接线和空隙
  • Optimize gate location
  • Modify mold to improve geometry as needed
  • Ideal for complex parts with difficult geometry
  • Accelerate the concept, Saves production time
  • 限制财务风险,节省成本

尽管我们的许多项目专注于完整的模具而不是原型,但我们确实具有在需要时建立原型的技能和供应。我们的许多客户不确定如何在早期阶段推进新产品。在承诺最终生产模具之前,我们可以帮助您进行高效且具有成本效益的评估。


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原型模具知识