塑料零件制造商更喜欢注射成型作为其生产方法,这不仅是为了其有效的生产,而且还因为多功能利用率。本文涉及10个注射成型的优势,这就是塑料注射成型已成为塑料零件质量生产最受欢迎的方法的原因。


Advantages of Injection Moulding
1. High Efficiency & Fast Production
Plastic injection moulding process is quicker than other moulding methods, because injection molds which were designed according to the customer’s specifications, support the mass production of plastic parts. The moulding process is automatic. Once the designed mould was made in moulding process, the cycle of production is short, quick and efficient.
凭借这种高产量的产量,塑料注塑成型是高效率和快速产生。作为周期时间,成型速度通常约为15-120秒。循环之间的短期使制造商可以减少生产时间和生产成本,并提高收入和利润率。
2. Different Geometry/Shape Design
Moulding process provides a high pressure during plastic parts manufacturing, and with this pressure, plastic parts can be shaped easier no matter what kind of complex shape and detail parts design they have. Fundamental design elements should be considered at the parts design phase, otherwise, there may have some injection moulding defects which influence the quality of plastic parts. The injection mould design involves wall thickness, rib design, boss design, corner transitions, and weld lines and gate placement and properly placed vents.
3.增强力量
成型制造商可能会在注入模具中添加一些填充剂。使用这些填充剂,塑料的密度可能会减少,而在塑料模制时,它有助于增强零件模制后的强度。
As one of the advantages of injection moulding, enhanced strength allows injection moulding to produce strong and durable parts.
4. Cost Saving
塑料注射成型需要大量的机器和机器人技术来完成自动化过程。唯一的操作员控制和管理这些机器和机器人技术。这种自动过程有助于成型制造商降低其人工成本。
One injection mould can produce lots of plastic parts, therefore, mould designers should have a correct design to avoid moulding defects. Short production cycle takes high production output rate, if the design of mould is suitable, plastic injection moulding machine will have high efficiency, fast production and great output, which will reduce production cost for moulding manufacturers.
5. Flexibility
在塑料注塑成型中,制造商可以为其零件选择不同的材料和颜色,这表明了注射成型的灵活性。作为注射成型的两个主要因素,应在零件设计阶段考虑材料和颜色。根据您的零件的应用,体验塑料注塑制造商可以从各种树脂中建议您最好的材料。
注射成型支撑成型制造商的优点同时使用不同类型的塑料。共同注射成型使制造商不仅可以在成型过程中使用一种特定类型的塑料。
Using various coloring systems you can color your plastic parts. The coloring systems offer their unique properties, advantages, and disadvantages.
6.减少浪费
质量生产成型可能会造成一系列废物。因此,找到具有质量,可持续性和最佳安全性的成型合作伙伴可以帮助您提高生产效率,并减少成型过程中的废物。塑料制造商拥有绿色制造计划,浪费较少,已成为其客户的可靠选择。
一般而言,霉菌设计在减少废物方面起着重要作用。注射成型具有很高的可重复性,一旦制造了模具,就可以一次又一次使用。此功能允许注射成型具有较高的模具使用率,从而减少塑料废物。
7. Precision
Injection moulding manufacturers achieve designs within no more than 0.001 inches error range, which satisfy the customers who require tight injection moulding tolerances. With the advantages of injection moulding, manufacturers can create mass production for the parts of a precise instrument.
8. High Repeatability
Once you finished a scientific mould design, it can be used once and once again. The advantages of injection moulding can help manufacturers create a mass production even for precise part in high-end industry, such as medical industry, automotive industry.
9.轻巧
Plastic injection moulded parts can provide lighter and more precise parts for the automotive industry. Nowadays, automotive manufacturers prefer lighter, high-strength, high quality, and well performance parts to replace metal components in automobile manufacturing.
Plastic injection molded parts are lighter and higher quality than metal components. Therefore, they are preferred by high-end industry manufacturers.
10. Automatic Production
大多数塑料注塑成型都采用自动设备进行组装生产。此过程只需要一个操作员来控制机器并有效地降低人工成本。随着自动生产,注射成型的效率提高了,然后产生了高产量。
Stebro has a fully automatic assembly product line, which will efficiently reduce the cost of labor and production. Strict monitoring ensures the high quality of molded parts.
11. Reduce Finishing Requirement
There often have smooth, complete plastic injection molded parts. The plastic injection moulding process usually has no other steps when the parts have ejected from capacities. The advantages of injection moulding parts reduce the finishing requirement of plastic injection moulding, and there is no other extra cost for molded parts.
12.产品/零件一致性
Most of plastic injection molded components have a consistent process, which also has high repeatability to achieve a complex design with tight injection moulding tolerances. The advantages of injection moulding promise plastic injection moulding able to use in critical-use applications, such as the medical industry, automotive industry, etc.
Conclusion
注射成型可以节省您的人工和生产成本,也可以减少浪费,所有这些帮助制造商节省了预算。此外,注射成型具有很高的可重复性,它具有高产量和高效率,并且具有各种形状和复杂的设计。此外,当零件通过成型机完成时,它没有其他步骤。
这些注射成型的优势是大多数制造商选择塑料注射成型的原因。阅读本文后,注射成型的10个优势也将帮助您了解如何为注射成型业务选择可靠的成型伙伴。
Why Choose Stebro?
作为专业的注塑制造商,Stebro在成型行业方面很精致。我们的成型产生包括所有这些注射成型的优势。我们仍在尝试追求最出色的注射模具,并使我们的注射成型服务个性化和专业化。我们正在与客户紧密合作,以解决我们客户在合作期间可能遇到的任何问题。此外,我们还为客户提供其他技术指导,例如材料选择,模具设计服务。我们了解客户的需求,我们可以生产满足他们的模具。